Methods and precautions for making Polyester/cotton Braided Sleeve

Polyester/Cotton Braided Sleeve is a product that is installed on equipment wire harnesses and is usually used to protect Special Material Braided Sleeve, improve the wear resistance of the wire harness, and coordinate as a whole. It is made of polymer membrane material, which has high elasticity and compression resistance, and can expand and contract to adapt to the length of the wire harness, thereby providing better maintenance and protection functions for Special Material Braided Sleeve and equipment.

1. Making Polyester/cotton Braided Sleeve
Material selection: First, choose appropriate materials, preferably high-temperature, oil-resistant, acid-alkali-resistant, and oxidation-resistant polymer membrane materials, such as polyurethane, polyester, polyolefin, etc. Different materials have different electrical properties, thermal load, and wear resistance. Appropriate materials should be selected according to the actual application scenario.
Design: Design the size and characteristics of the Polyester/Cotton Braided Sleeve based on factors such as the size, length, material, and usage environment of the equipment's wire harness. Try to choose a multi-layer structure to improve stretchability and wear resistance.
Manufacturing: Place the selected material on the workbench, cut out several sheets according to the designed size and structure, and then perform compression molding. First, the main shape is pressed out, and then segmented according to the longitudinal and transverse divisions. When pressing, pay attention to keeping the pressure even to ensure the thickness of each part is consistent.
Finishing: After the production is completed, the Polyester/cotton Braided Sleeve needs to be sorted, the excess material is cut off, and the edges are processed.
2. Precautions for production
When selecting materials, attention should be paid to selecting suitable materials to ensure the electrical performance, thermal load and wear resistance of the wire harness.
When designing, both flexibility and wear resistance should be taken into consideration, and try to choose a multi-layer structure and appropriate outer layer materials.
During production, keep the materials and molds clean and avoid contamination by impurities and dust.
Pay attention to applying force evenly when pressing to avoid the problem of uneven material thickness.
After production is completed, quality inspection must be carried out to ensure that the Polyester/cotton Braided Sleeve meets the requirements. Common inspection methods include appearance inspection, dimensional inspection, stretchability test, wear resistance test, etc.
When using, pay attention to the installation position and method, and avoid excessive stretching or excessive compression to reduce wear and damage.
During maintenance, regular cleaning and protective agent should be applied, and damaged Polyester/cotton Braided Sleeve should be replaced in a timely manner.
In short, Polyester/cotton Braided Sleeve is an important wire harness protection material. Various issues need to be paid attention to when making and using it to ensure stretchability, wear resistance and safety.