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How to solve the sulfur injection phenomenon in the mixing of Cable Sleeve

April 27, 2023

Cable Sleeve mixing is the first process in the production of Stainless Steel braided sleeve, and the quality of the primary process also affects the subsequent processes of Stainless Steel Braided Sleeve. However, because the amount of sulfur in the rubber (partial rubber) exceeds its saturated solubility limit or supersaturated solubility limit at room temperature, the sulfur crystallizes out from the rubber. This phenomenon is called "sulfur injection phenomenon". So how to avoid this phenomenon? What is the reason for the "sulfur injection phenomenon"?

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First of all, in order to avoid this phenomenon during production, manufacturers should usually pay attention to controlling the amount of sulfur in the rubber formula. In addition, partially insoluble sulfur may also be used instead of sulfur.
Secondly, the occurrence of "sulfur injection phenomenon" is generally caused by the following factors:
1. After the rubber is mixed, keep the temperature of the received materials, because the materials you receive during the stacking process will easily lead to high internal heat and accelerate the migration speed of the vulcanizing agent.
2. Because the temperature of the rubber compound is generally 95-110 degrees or even higher when vulcanizing, at this time the solubility of the rubber to the vulcanizing agent is high, and when the temperature decreases, the solubility decreases, so the vulcanizing agent will migrate outward.
In short, during production, the rubber material can be made into unvulcanized rubber material first according to the amount of glue produced, when to use it, and when to add vulcanization. Formulate corresponding specifications, first in first out, and specify the number of days for rubber storage, and confirm the performance after the number of days. Finally, the holding compound should be stored in a darkened room.
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