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What are the reasons and solutions for the cracking of Nylon Braided Sleeve?

March 13, 2023

When using the mold Cable Sleeve to produce Nylon Braided Sleeve, the edge cracking of the Nylon Braided Sleeve produced by the Cable Sleeve with low hardness sometimes occurs. What is the reason for this?

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1. Low-hardness (about 30 degrees) Cable Sleeve are prone to defects such as air pockets (bubbles) during molding. If the Cable Sleeve body color or translucent color is easy to see many small holes inside the Nylon Braided Sleeve White dot. Solution: The method of increasing the mold temperature is to increase the molding mold temperature appropriately.
2. When the mold temperature is increased, the wind (bubbles) and white spots are resolved, but the edge of the Nylon Braided Sleeve begins to crack, that is to say, the edge bursts. In this way, an endless loop is formed. If the mold temperature is increased, the edges will burst, and if the mold temperature is lowered, wind (bubbles) and white spots will appear.
①Reduce the mold temperature for molding, and prolong the vulcanization time if there are air pockets (bubbles) and bad white spots. The molding temperature must be lowered sharply until the Nylon Braided Sleeve does not burst. Don`t think that dropping the mold temperature by four or five degrees can solve the problem.
②The exhaust stroke and frequency must be well controlled, and the exhaust frequency should be as little as possible. If possible, the exhaust stroke should be shortened as much as possible.
③ The amount of vulcanizing agent added can be appropriately reduced.
3. The self-demolition knife edge of the Nylon Braided Sleeve forming mold is too sharp or has burrs. Generally speaking, the braided mesh pipe with a hardness of about 20 degrees is suitable for small products and products with fine patterns. Usually, the size of these products is less than 1 meter. This type of braided mesh pipe: low viscosity, good fluidity, easy to operate, easy to discharge Bubble, tensile tear strength is good, easy to pour. For large-sized products, usually with a size of more than 1 meter, a mold-woven network pipe with a relatively high hardness is used.
In short, different Nylon Braided Sleeve will have different problems. Adjust the test according to your own requirements, process, temperature, vulcanization time, pressure, etc.
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